API-571 Questions Bank

Under Thermal Fatigue and Shock, API RP 571 explains:

“Thermal shock damage often initiates at locations with sudden temperature changes, such as quench zones, cold/hot injection points, and areas subjected to rapid cycling.”

“These are critical inspection points for detecting cracking from thermal shock.”

Thus, option B best matches the described mechanism.

API RP 571 under Polythionic Acid Stress Corrosion Cracking (PTA SCC) specifies:

“Cracking is usually intergranular, and often localized, especially in sensitized austenitic stainless steels exposed to sulfur-containing environments during shutdown or cleaning.”

“It is not always visible on inspection and may only become evident when a leak occurs.”

(Reference: API RP 571, Section 4.2.2.5 – PTA SCC)

Hence, option C is correct as it best describes the detection difficulty and behavior of PTA SCC.

Comprehensive and Detailed Explanation From Exact Extract:

According to API RP 571, carbon steel exhibits a minimum corrosion rate in sulfuric acid at concentrations around 65–70 wt% due to formation of a protective iron sulfate film.

When sulfuric acid concentration drops below approximately 65%, this protective film becomes unstable and corrosion rates increase dramatically.

Referenced Documents (Study Basis):

API RP 571 – Section on Sulfuric Acid Corrosion

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From API RP 571, brittle fracture prevention measures include:

“Postweld Heat Treatment (PWHT) reduces residual stresses in the heat affected zone and base metal, thus lowering susceptibility to brittle fracture.”

“PWHT is particularly effective when applied to pressure-containing components fabricated from carbon steel or low-alloy steel that will experience low-temperature service.”

(Reference: API RP 571, Section 4.2.1.2 – Brittle Fracture)

Therefore, while other measures may reduce stress or detect flaws, PWHT directly targets one of the root causes: residual stress. Thus, option D is the best prevention method.