API-571 Exam Dumps : Corrosion and Materials Professional

Dissimilar Metal Cracking (DMC) is a form of high-temperature cracking that frequently occurs in weld joints between carbon steel and austenitic stainless steel (such as Type 316 SS) due to differences in thermal expansion coefficients and mechanical properties.

From API RP 571 Section 5.2.3.1 (Dissimilar Metal Weld Cracking):

“Cracking frequently occurs in weld joints between ferritic and austenitic materials such as carbon steel to 300 series stainless steels due to thermal expansion mismatch during high temperature operation.”

Therefore, Option D (Carbon steel to 316 stainless steel) is the most susceptible combination and the correct answer.

Comprehensive and Detailed Explanation From Exact Extract:

According to API RP 571, temper embrittlement is a metallurgical condition that affects Cr-Mo low-alloy steels, including 1-1/4 Cr-1/2 Mo, when exposed to temperatures typically in the range of 650 °F to 1100 °F (345 °C to 595 °C) over extended periods. This damage mechanism results in a significant loss of fracture toughness and ductility, particularly at lower temperatures.

API RP 939-C further explains that temper embrittlement does not significantly reduce tensile strength, but it raises the ductile-to-brittle transition temperature (DBTT). As a result, equipment that appears structurally sound may fail catastrophically under sudden loading conditions.

Once ductility is reduced, the material becomes especially vulnerable to rapid temperature changes, which induce high thermal stresses. Thermal shock is therefore a critical secondary damage mechanism. Sudden quenching, cold feed introduction, startup, shutdown, or uneven heating can cause cracking because the embrittled material can no longer accommodate strain plastically.

Option A (Ductile rupture) is incorrect because temper embrittlement promotes brittle fracture, not ductile failure.

Option B (885 °F embrittlement) is incorrect because 885 °F (475 °C) embrittlement primarily affects carbon steels and some stainless steels, not Cr-Mo steels.

Option D (Graphitization) occurs at prolonged exposure above approximately 800 °F (425 °C) in carbon steels and is not the dominant concern for 1-1/4 Cr-1/2 Mo steel in this context.

API RP 571 explicitly emphasizes that embrittled Cr-Mo steels are highly susceptible to cracking during thermal transients, making thermal shock the most likely and dangerous subsequent damage mechanism.

Referenced Documents (Study Basis):

API RP 571 – Section on Temper Embrittlement of Low-Alloy Steels

API RP 939-C – Metallurgical Effects and Service Risks of Temper Embrittlement

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API RP 571 under Polythionic Acid Stress Corrosion Cracking (PTA SCC) specifies:

“Cracking is usually intergranular, and often localized, especially in sensitized austenitic stainless steels exposed to sulfur-containing environments during shutdown or cleaning.”

“It is not always visible on inspection and may only become evident when a leak occurs.”

(Reference: API RP 571, Section 4.2.2.5 – PTA SCC)

Hence, option C is correct as it best describes the detection difficulty and behavior of PTA SCC.