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API API-571 Dumps

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Total 454 questions

Corrosion and Materials Professional Questions and Answers

Question 1

Preventative measures to minimize the potential for brittle fracture in existing equipment are limited to controlling _______ and ________, minimizing pressure at ambient temperatures during start-up and shutdown and periodic inspections at high stress locations.

Options:

A.

Temperature, stress

B.

Stress, pressure

C.

Velocity, stress

D.

Temperature, Pressure

Question 2

Corrosion under insulation becomes more severe at metal temperatures between ________ and ________, where water is less likely to vaporize and insulation stays wet longer.

Options:

A.

100º C, 121º C

B.

92º C, 116º C

C.

114º C, 132º C

D.

None of the above

Question 3

Formation of a metallurgical phase known as sigma phase results in a loss of _________ in some stainless steels as a result of high temperature exposure.

Options:

A.

Ductility

B.

Fracture toughness

C.

Embrittlement

D.

None of the above

Question 4

Surface initiated cracks caused by environmental cracking of 300 Series SS and some nickel based alloys under the combined action of tensile stress, temperature and an aqueous chloride environmental is called ________. The presence of dissolved oxygen ___________ the propensity for cracking.

Options:

A.

Cl SCC, Increases

B.

Stress cracking, Increases

C.

Cl SCC, Decreases

D.

Stress cracking, Decreases

Question 5

Geometry, stress level, number of cycles and _________ are the predominate factors in determining the fatigue resistance of a component.

Options:

A.

Temperature

B.

Material properties

C.

Pressure

D.

Velocity

Question 6

Atmospheric corrosion is of greatest concern in:

Options:

A.

Dry climates in rural locations.

B.

Dry climates in industrial locations.

C.

Wet climates in rural locations.

D.

Wet climates in industrial locations.

Question 7

A 6”, A106 Gr B, flanged line carrying caustic wash water at 200º F has signs of atmospheric corrosion. Which of the following may have help accelerate the corrosion?

Options:

A.

Sulfides

B.

Fly ash

C.

Caustic

D.

None of the above

Question 8

A form of corrosion that can occur at the junction of dissimilar metals when they are joined together in a suitable electrolyte is __________.

Options:

A.

Galvanic corrosion

B.

Anodic corrosion

C.

Cathodic corrosion

D.

All of the above

Question 9

With sulfidation, the presence of oxygen ________ corrosion

Options:

A.

Increases

B.

Decreases

C.

Has no effect on

D.

Stops

Question 10

MIC is often characterized by _______ within pits in carbon steel.

Options:

A.

Oxide

B.

Tubercles

C.

Worm holes

D.

Cup shaped pits

Question 11

300 series stainless steel heater tubes in an oil-burning furnace in the hydrocracker began to leak and the furnace was brought down. What was the probable cause of the cracking?

Options:

A.

Chloride stress corrosion

B.

Polythionic acid stress corrosion

C.

Amine stress corrosion

D.

Stress oriented hydrogen induced cracking

Question 12

Improved resistance to erosion is usually achieved through increasing substrate ________ using harder alloys, hard facing or face-hardening treatment.

Options:

A.

Composition

B.

Stress

C.

Hardness

D.

None of the above

Question 13

Stainless steels have higher coefficients of thermal expansion than carbon steel or low alloy steel or nickel based alloys and are more likely to see _________.

Options:

A.

Higher temperatures

B.

Higher stresses

C.

Higher pressure

D.

None of the above

Question 14

Oxygen and iron in the wash water injected into reactor effluent can lead to __________ corrosion and fouling.

Options:

A.

Increased

B.

Decreased

C.

Substantial

D.

Minimal

Question 15

Hydrogen blisters may form as surface bulges on the ID, the OD on within the wall thickness of a pipe or pressure vessel. Blistering occurs from hydrogen generated by ______, not hydrogen gas from the process stream.

Options:

A.

H²S

B.

Corrosion

C.

Hydriding

D.

Sulfur

Question 16

Wet H²S services or _________ acid services are process where hydrogen diffuses into the steel and hydrogen embrittlement (HE) is an issue.

Options:

A.

HF

B.

Sulfuric

C.

Caustic

D.

HCL

Question 17

In general, the resistance of iron and nickel based alloys to sulfidation is determined by the ________ content of the material.

Options:

A.

Chromium

B.

Carbon

C.

Molybdenum

D.

Alloying

Question 18

Low creep ductility is __________ severe in high tensile strength materials and welds.

Options:

A.

More

B.

Less

C.

Usually

D.

Not

Question 19

Which of the following materials are susceptible to polythionic acid SCC?

Options:

A.

300 Series SS

B.

Alloy 600

C.

Alloy 800

D.

All of the above

Question 20

Units where graphitization may be suspected are the FCCU and the _____ unit.

Options:

A.

Hydrotreater

B.

Coker

C.

Alky

D.

None of the above

Question 21

Cooling water corrosion can result in many different forms of damage including general corrosion, pitting corrosion, ________, stress corrosion cracking and fouling.

Options:

A.

MIC

B.

HIC

C.

SOHIC

D.

All of the above

Question 22

Erosion-corrosion is a description for the damage that occurs when corrosion contributes to erosion by removing protective films or scales, or by exposing the metal surface to further ________ under the combined action of corrosion-erosion.

Options:

A.

Stress

B.

Corrosion

C.

Oxidation

D.

None of the above

Question 23

With cooling water corrosion, _________ oxygen content tends to ________ carbon steel corrosion rates.

Options:

A.

Increasing, increasing

B.

Decreasing, decreasing

C.

Decreasing, increasing

D.

Increasing, decreasing

Question 24

If the BHN is 400-500 it may indicate __________.

Options:

A.

Carburization

B.

Hydriding

C.

Temper embrittlement

D.

Caustic embrittlement

Question 25

What structure is 410 stainless steel?

Options:

A.

Martensitic

B.

Austenitic

C.

Duplex

D.

Ferritic

Question 26

Cracking can occur at low caustic levels if a concentrating mechanism is present. In such cases, caustic concentrations of ________ ppm are sufficient to cause cracking.

Options:

A.

50-100

B.

100-150

C.

150-200

D.

200-250

Question 27

Amine stress corrosion cracking is most often associated with lean amine services. The pure alkanolamine does not cause cracking. Cracking in rich amine services are most often associated with _______ problems.

Options:

A.

H²S

B.

Stress

C.

Wet H²S

D.

Temperature

Question 28

________ of a component is the most important factor in determining a components resistance to mechanical fatigue.

Options:

A.

Design

B.

Temperature

C.

Stress

D.

Pressure

Question 29

With chloride stress corrosion cracking, __________ temperatures ________ the susceptibility for cracking.

Options:

A.

Decreasing, Increases

B.

Increasing, Increases

C.

Increasing, Decreases

D.

Decreasing, Eliminates

Question 30

Hydrogen permeation or diffusion rates have been found to be minimal at pH _______ and increase at both higher and lower pH’s.

Options:

A.

4

B.

5

C.

6

D.

7

Question 31

For carbon steel, common velocity limits are generally limited to _________ fps for rich amine and _______ fps for lean amine.

Options:

A.

8-10, 30

B.

6-9, 15

C.

4-8, 10

D.

3-6, 20

Question 32

Hydrogen stress cracking is the same mechanism that is responsible for sulfide stress corrosion cracking in wet H²S environments except that HF acid is generating the __________.

Options:

A.

Sulfide

B.

Caustic

C.

Hydrogen

D.

Water

Question 33

Which of the following materials are subject to mechanical fatigue?

Options:

A.

Carbon steels

B.

Stainless steels

C.

Low alloy steels

D.

All of the above

Question 34

Corrosion under insulation is more severe between ________ and ____________.

Options:

A.

175º F, 212º F

B.

212º F, 250º F

C.

250º F, 300º F

D.

25º F, 250º F

Question 35

Short term overheating is a permanent deformation occurring at relatively _________ stress levels as a result of localized overheating. This usually results in bulging and failure by stress rupture.

Options:

A.

Low

B.

High

C.

Even

D.

None of the above

Question 36

Regular and controlled carbon grades of stainless steels such as types 304/304H and 316/316H are particularly susceptible to sensitization in the weld HAZ. Low carbon “L” grades are less susceptible and usually can be welded without sensitizing. The “L” grades will not sensitize provided long term operating temperatures do not exceed about __________.

Options:

A.

700º F

B.

750º F

C.

800º F

D.

900º F

Question 37

Which of the following materials is susceptible to CO² corrosion?

Options:

A.

Carbon steel

B.

Stainless steel

C.

Duplex stainless steel

D.

Both B and C

Question 38

Sulfide stress cracking (SSC) is defined as cracking of metal under the combined action of tensile stress and corrosion in the presence of _________ and _________.

Options:

A.

Sulfur, Oxide

B.

Hydrogen, water

C.

H²S, Oxygen

D.

Water, H²S

Question 39

Spheroidization and graphitization are competing mechanisms that occur at overlapping temperature ranges. Spheroidization tends to occur preferentially above _______ while graphitization predominates below this temperature.

Options:

A.

1000º F

B.

1025º F

C.

1050º F

D.

1100º F

Question 40

Cl SCC usually occurs at metal temperatures above ________.

Options:

A.

125º F

B.

175º F

C.

140º F

D.

200º F

Question 41

Changing to a more corrosion resistant and/or higher hardness material _________ improve cavitation resistance.

Options:

A.

Will

B.

May

C.

Will not

D.

May not

Question 42

_________ is a selective corrosion mechanism in which one or more constituents of an alloy are preferentially attacked leaving a lower density often porous structure.

Options:

A.

Phenol corrosion

B.

Dealloying

C.

Carburization

D.

Preferentially weld attack

Question 43

Damage from sigma phase appears in the form of ________.

Options:

A.

Corrosion

B.

Hardness

C.

Cracking

D.

Ductility

Question 44

Which of the following alkanolamine systems is the most aggressive in causing amine corrosion?

Options:

A.

Monoethanolamine (MEA)

B.

Diglycolamine (DGA)

C.

Diethanolamine (DEA)

D.

Methyldiethanolamine (MDEA)

Question 45

Nickel based alloys usually contain ________ nickel.

Options:

A.

≥30%

B.

≥20%

C.

≥10%

D.

≥12%

Question 46

Which of the following can be affected by 885º F Embrittlement?

Options:

A.

410 SS

B.

430 SS

C.

308 SS

D.

Alloy 2205

E.

A, B and D

Question 47

Vessels constructed after December, 1987 are subject to the requirements of ________ of ASME Section VIII, Division 1.

Options:

A.

UW-26

B.

UG-31

C.

UB-54

D.

UCS-66

Question 48

Naphthenic acid corrosion is a form of high temperature corrosion that occurs primarily in crude and vacuum units and downstream units that process certain fractions that contain naphthenic acid. Which of the following materials is susceptible to naphthenic acid corrosion?

Options:

A.

Carbon steel

B.

300 Series SS

C.

400 Series SS

D.

All of the above

Question 49

SSC is a form of hydrogen stress cracking resulting from the absorption of ________ that is produced by the sulfide corrosion process on the metal surface.

Options:

A.

Sulfur dioxide

B.

Hydrogen sulfide

C.

Atomic hydrogen

D.

Hydrogen chloride

Question 50

Atmospheric corrosion:

Options:

A.

Can cause either uniform or localized wall loss.

B.

Always causes localized wall loss.

C.

Always causes uniform wall loss.

D.

Is best detected using profile RT.

Question 51

Which of the following materials is susceptible to sigma phase embrittlement?

Options:

A.

Carbon steel

B.

Low alloy steel

C.

300 Series SS

D.

Both A and B

Question 52

________ significantly increases the probability and severity of blistering, HIC and SOHIC damage.

Options:

A.

Caustic

B.

Cyanides

C.

Stress

D.

Temperature

Question 53

In HF service, carbon steel operating above ________ should be closely monitored for loss in thickness and may need to be upgraded to Alloy 400.

Options:

A.

150º F

B.

175º F

C.

160º F

D.

200º F

Question 54

Which of the following materials is susceptible to carburization?

Options:

A.

Low alloy steels

B.

300 Series SS

C.

400 Series SS

D.

All of the above

Question 55

Caustic embrittlement is a form of stress corrosion cracking characterized by surface-initiated cracks that occur in piping and equipment exposed to caustic, primarily adjacent to non-PWHT welds. Which of the following materials is the most resistant to embrittlement?

Options:

A.

Carbon steel

B.

Nickel based alloys

C.

Low alloy steels

D.

400 Series SS

Question 56

The best way to prevent failures by atmospheric corrosion is to:

Options:

A.

Have an aggressive inspection program.

B.

Reduce airborne particulates.

C.

Install and maintain appropriate coatings.

D.

Shoot all birds that cross the plant fence.

E.

Build new petrochemical facilities in a dry desert.

Question 57

A form of thermal cracking, __________, can occur when high and nonuniform thermal stresses develop over a relatively short period of time in a piece of equipment due to differential expansion and contraction.

Options:

A.

Thermal expansion

B.

Thermal stress

C.

Thermal shock

D.

Linear expansion

Question 58

Amine units are used in refineries to remove H²S, CO² and _________ from process streams originating in many units including the coker, crude, FCC and hydrogen.

Options:

A.

NA²

B.

Cl²

C.

Mercaptans

D.

None of the above

Question 59

Sulfur and chlorine species in fuel will form sulfur dioxide, sulfur trioxide and hydrogen chloride within the combustion products. At low enough temperatures, these gases and the water vapor in the flue gas will condense to form _________ acid.

Options:

A.

Hydrochloric

B.

Hydrofluoric

C.

Sulfuric

D.

Both A and C

Question 60

Damage due to __________ is not visible and can only be observed by metallographic examination.

Options:

A.

Galvanic corrosion

B.

Brittle fracture

C.

Cavitation

D.

Graphitization

Question 61

_________ is surface initiated cracks caused by environmental cracking of 300 Series SS and some nickel based alloys under the combined action of tensile stress, temperature and an aqueous chloride environment. The presence of dissolved oxygen increases the propensity for cracking.

Options:

A.

SSC

B.

SOHIC

C.

Cl SCC

D.

HIC

Question 62

Metal dusting is preceded by ________ and is characterized by rapid metal wastage.

Options:

A.

Decarburization

B.

Carburization

C.

Graphitization

D.

None of the above

Question 63

The accepted way to test for temper embrittlement is ________.

Options:

A.

Impact testing

B.

Metallographic

C.

RT

D.

UT Shear wave

Question 64

A prime location for erosion is:

Options:

A.

In catalyst piping.

B.

Downstream of a gate valve.

C.

Any superheated steam piping.

D.

Upstream of a pump.

Question 65

Amine cracking has been reported down to ambient temperatures with some amines. __________ temperatures and stress levels _______ the likelihood and severity of cracking.

Options:

A.

Increasing increases

B.

Increasing, decreases

C.

Decreasing increases

D.

Increasing, reduces

Question 66

The loss in strength from spheroidization (Softening) is usually accompanied by a(n) _________ in ductility, which allows for deformation at stress concentrations.

Options:

A.

Increase

B.

Decrease

C.

Reduction

D.

Yield

Question 67

SSC is a form of ________ stress corrosion cracking.

Options:

A.

Hydrogen

B.

Caustic

C.

Polythionic

D.

Alkaline

Question 68

At high temperatures, metal components can slowly and continuously deform under load below the yield strength. This time dependent deformation of stressed components is known as _______?

Options:

A.

Creep

B.

Ductility

C.

Softening

D.

Hardening

Page: 1 / 17
Total 454 questions