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Total 110 questions

Source Inspector Electrical Equipment Questions and Answers

Question 1

What method is used to verify tightness of accessible bolted electrical connections?

Options:

A.

Compression of the lock-nut

B.

Visual inspection of torque markings

C.

Verification of assembly check sheet

D.

Calibrated torque wrench

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Question 2

Which enclosure type is defined in the guide as a construction where free exchange of air is prevented between the inside and outside of the motor?

Options:

A.

Open drip proof

B.

TEFC

C.

WP-II

D.

Purged pressurized

Question 3

Who should the Source Inspector notify if they believe that product quality may be compromised by schedule pressures?

Options:

A.

Master Scheduler

B.

The inspection coordinator

C.

The shop QA Manager

D.

Project Manager

Question 4

Apparent power is measured in:

Options:

A.

mhos.

B.

vars.

C.

volt-amperes.

D.

watts.

Question 5

According to API 541, determination of efficiency and power, locked-rotor current, power factor, torque, full-load current and slip are some of the tests verified when performing a:

Options:

A.

complete test.

B.

compliance test.

C.

design test.

D.

routine test.

Question 6

The insulation resistance test uses what type of applied voltage?

Options:

A.

AC

B.

DC

C.

Half-wave pulsating

D.

Full-wave rectified

Question 7

A visual inspection includes verification of all the following except:

Options:

A.

that line drawings match equipment.

B.

equipment grounding.

C.

nameplate data.

D.

a Point-to-Point test.

Question 8

Final inspection and shipping preparations of switchgear typically consists of verifying all of the following except:

Options:

A.

all final manufacturing and drawing issues are closed.

B.

correct engraving of unit and master nameplates.

C.

visual inspection of packaging requirements.

D.

all items on the manufacturer's QC checkout are signed off.

Question 9

According to API 541, prior to mechanical running test, each mounting foot shall be checked for “soft feet.” How is this check conducted?

Options:

A.

Feeler gauges are used at the foot to base interface to verify gap tolerance has not been exceeded

B.

After torquing mounting bolts, a vertically oriented, zeroed, dial indicator is attached to each foot and a reading taken after loosening of the bolt torque to verify movement is within tolerance

C.

A dial indicator is oriented vertically and zeroed prior to base bolt tightening with a reading taken after tightening to confirm movement is within tolerance

D.

Mounting bolt torque is verified with a calibrated torque wrench with no visible gaps observed between the foot and base interface

Question 10

According to ANSI C57.12, each line terminal of a winding shall be tested to what maximum value?

Options:

A.

Switching Impulse Insulation Level

B.

Chopped Wave Insulation Level

C.

Wye-Winding Insulation Level

D.

Basic Lightning Impulse Insulation Level

Question 11

In hazardous classified locations on process skids, electrical and instrumentation equipment installed in the classified area must be:

Options:

A.

painted red

B.

certified for the hazardous location

C.

mounted only outdoors

D.

supplied by the same manufacturer as the process equipment

Question 12

What electronic instrument is used for measuring electrical potential difference between two points in an electric circuit?

Options:

A.

Amp meter

B.

Wheatstone bridge

C.

Voltmeter

D.

Potentiometer

Question 13

What standard is used for the installation of signaling and communications conductors, equipment, and raceways?

Options:

A.

IEC 20047

B.

NEMA 250

C.

NFPA 70

D.

IEEE C37.20.2

Question 14

Which definition BEST matches an Instrument Ground Bus (IGB)?

Options:

A.

A temporary grounding point used only during shipping

B.

A grounding system independent from AC safety ground for instrumentation signals, tied at one point

C.

A neutral bus used for normal load current

D.

A bus used only for lightning protection

Question 15

Each source inspection assignment should have a detailed Inspection and Test Plan ITP which identifies the:

Options:

A.

day the inspection is to start.

B.

individuals involved in the inspection.

C.

activities to be performed during the inspection.

D.

activities to be performed and the acceptance criteria.

Question 16

According to API 541, exterior surfaces, with the exception of machined surfaces or corrosion resistant material, shall be coated with which of the following?

Options:

A.

Heavy shipping grease

B.

Oil soluble rust preservative

C.

Vendor's standard paint

D.

Inorganic zinc

Question 17

What is the interrupting rating of a piece of equipment?

Options:

A.

The peak current rating that a device has been certified to interrupt

B.

The symmetrical current rating that a device has been certified to safely interrupt

C.

The crest current rating that a device has been certified to safely interrupt

D.

The load current rating that a device has been certified to interrupt

Question 18

According to the guide definitions, a junction box used within a control building or instrument enclosure may also be referred to as an:

Options:

A.

interface box

B.

breaker cubicle

C.

bus duct

D.

starter cell

Question 19

According to API 541, for the bearing temperature rise test, motor bearing stable temperature is defined:

Options:

A.

by the manufacturer's FAT procedure.

B.

as a change of not more than 1°C in 30 minutes.

C.

as a rise of not more than 1°C in one hour.

D.

as a rise of not more than 2°C in one hour.

Question 20

What is an advantage of the Insulation Resistance test?

Options:

A.

It is non-destructive in nature.

B.

It is not affected by higher moisture content in the air.

C.

It is not affected by increases in joint temperature.

D.

It can be conducted above the breakdown voltage of the insulation.

Question 21

According to ANSI C57.12, the tank pressure under rated conditions of sealed transformers shall not exceed what value?

Options:

A.

One atmosphere

B.

Two atmospheres

C.

Three atmospheres

D.

Four atmospheres

Question 22

According to API 541, when shall the vendor provide calculated data from the final witness testing?

Options:

A.

Two weeks following testing

B.

Upon request

C.

At time of final shipment

D.

Immediately upon completion of testing

Question 23

According to IEEE C57.12.00, a durable, metal, name plate shall be affixed to each transformer by the:

Options:

A.

manufacturer.

B.

owner.

C.

purchaser.

D.

QA/QC Inspector.

Question 24

What is the purpose of an equipment risk assessment in the source inspection process?

Options:

A.

To identify the level of risk associated with failure of the supplier/vendor’s quality system

B.

To identify the level of effort for source inspection activities during the manufacture/fabrication phase of a project at the supplier/vendor facility

C.

To identify which shops will be able to bid on certain types of equipment i.e. to identify the shops that can supply equipment critical to project success

D.

To determine the level of business insurance required in the event the supplier/vendor is unable to deliver the product on time while meeting contractual agreements

Question 25

What is the purpose of labeling the temperature range on electrical equipment used in a Class I hazardous area?

Options:

A.

To verify the process temperature and the equipment temperature have the same Class I rating

B.

To ensure that the equipment maximum temperature does not exceed the autoignition temperature of the specific gas or vapor to be encountered

C.

To ensure the equipment is compatible with the other Class I devices

D.

To verify the maximum process temperature does not exceed high levels

Question 26

When a deviation from specifications, drawings, codes, or standards is identified, the source inspector should FIRST treat it as:

Options:

A.

a supplier observation only

B.

a schedule note

C.

a nonconformance

D.

a warranty issue

Question 27

Deviations from specifications must be approved by the:

Options:

A.

manufacturer's engineer.

B.

vendor's quality manager.

C.

inspection coordinator.

D.

responsible engineer.

Question 28

According to NFPA 70, is the use of Teflon tape on threaded connections for conduits allowed?

Options:

A.

Only when installed in a Class I, Division 2 area

B.

Yes, the use of Teflon on metal raceways, cable armor, and other metal enclosures prevents water from entering

C.

No, metal raceways and other metal enclosures for conductors shall be metallically joined together into a continuous electrical conductor

D.

Yes, the use of Teflon ensures an explosion proof vapor seal

Question 29

According to API 541, the combined runout for areas on the shaft that are to be observed by radial vibration probes shall not exceed:

Options:

A.

the maximum vibration amplitude specified in the manufacturer's test criteria.

B.

12.7 µm 0.5 mils.

C.

10% of allowed unfiltered peak to peak vibration amplitude or 3.2 µm 0.125 mils, whichever is greater.

D.

25% of allowed unfiltered peak to peak vibration amplitude or 6.4 µm 0.25 mils, whichever is greater.

Question 30

According to IEEE 841, terminal boxes for voltages above 1000 V or for frame sizes exceeding 449T at 1000 V shall be provided with:

Options:

A.

integrally designed grounding lugs.

B.

permanent locking mechanism.

C.

corrosion-resistant replaceable automatic drainage fitting.

D.

corrosion-resistant non-sparking coating.

Question 31

The Arc Flash PPE is required for:

Options:

A.

work on control circuits with exposed electrical conductors below 120 VAC.

B.

removal of covers on properly installed wireways, junction boxes, and cable trays.

C.

voltage-testing in ac systems with work on energized conductors.

D.

insulated cable examination with no manipulation of cable.

Question 32

The cosine of the difference in phase angle between voltage and current is:

Options:

A.

power factor.

B.

real power.

C.

apparent power.

D.

mho.

Question 33

Which of the following is identified in the guide as a key MCC design item?

Options:

A.

Ground bus

B.

Transformer conservator

C.

Buchholz relay

D.

Tap changer handle

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Total 110 questions